Ten months ago we started documenting and disassembling the
GTX. It has been a long journey of
disassembling, metal work, ordering/ tracking parts, and component
restoration. However, we have enjoyed
every minute of it and we are honored to be entrusted by the owner to perform
the restoration.
After five long months of being at the body shop the GTX was
brought back to After Hours Restorations the first week of September. During those five months we have been busy
restoring all major components preparing for assembly.
Of course the engine and transmission was coupled together
and set on the K member. From that point
we began to assemble some accessories.
As seen in the pictures not all were installed. Some were still on order and many were left
off for ease of joining the drivetrain to the body.
For example the RV2 A/C compressor was left off which
decreased the height the body had to be lifted.
The fan was also left off intentionally to allow more room to move the
drivetrain forward and aft.
The complete rear end assembly was built and also set on a
movable stand. The complete dash
assembly, heater / AC box, e brake pedal, brake pedal assemble were also built
and set aside awaiting their turn to be installed.
The five months of preparation really paid off. By the end of the first day we worked on the
car it was sitting on four tires.
First, we put the shell on the hoist and installed all of
the brake/fuel lines and gas tank.
Next we pushed the car off the lift and installed the rear end. We simply bolted our lift bracket to the rear bumper bracket mounts and lifted the rear of the body high enough to slide the rear end through the wheel well.
Next we pushed the car off the lift and installed the rear end. We simply bolted our lift bracket to the rear bumper bracket mounts and lifted the rear of the body high enough to slide the rear end through the wheel well.
Once the rear end was fastened to the body we attached our
lift bracket to the front bumper bracket mounts and lifted the body high enough
to slide the complete drivetrain under the body. After visually centering the drivetrain in the
engine compartment we simply lowered the body onto the K member.
After installing the four K member bolts and the
transmission cross member we used the same lift bracket to lift the body back
in the air placing it on jack stands.
This time the drivetrain stayed with the body!
The front suspension was installed and the GTX was sitting
on its own tires once again. At this
point we rolled it back up on the hoist and continued the assembly process
tackling the exhaust system. Accurate
Exhaust was chosen to supply the exhaust for the obvious reasons. Each system is actually tested on a vehicle
while it is being produced so you can always expect a perfect fit.
Next we installed the vinyl top and headliner. I personally like to keep this work in house
and avoiding any type of damage to the vehicle.
Mobil trim installers are common but may require some digging around.
Since the driver side quarter was replaced we had to install
weld studs to hold the vinyl trim in place.
We chose to not use weld studs and used a slick alternative. Tom at R/T Specialties supplied us with screw
in weld studs. It is a weld stud with a
Philips head tip and sheet metal screw treads on the other end.
This allowed us to avoid any warping that can be caused from
welding the stud on the panel. It was
also easier for the body shop to work on that quarter not having to work around
the welded studs. We simply installed
them after the GTX was painted.
Next we began assembling the firewall components. Before you ever install any of the firewall
components I highly recommend checking for water leaks. When a shell is media blasted or chemically
stripped all of the factory body sealer is removed. Even though it has been replaced it should be
check for missed spots or air bubbles.
Simply tape all of the holes in the firewall and spray water
in the outer cowl. This will simulate
washing the car or draining rain water.
One specific area I always double check is the passenger side cowl vent
hole. This is the big hole your heater
box mates to.
The big flange is a separate piece that is spot welded to
the inner cowl. The factory placed body
sealer between the two parts which caused the caulk to ooze out of both sides
when spot welded sealing them together.
If this sealer is removed or deteriorated the flange will allow water to
leak into the heater core box.
From this point we will continue assembling the
interior. The dashboard will be
installed next. Keep in mind it is
assembled as a complete unit. This is
the way it was installed by the factory and by far the easiest way.
The front windshield is next on the list. We always blackout the ledge which supports
the windshield. If this ledge is not
blacked out body color may be visible around the perimeter of the windshield.
As of this writing we are diligently working to have the GTX
ready for its debut at the Muscle Car and Corvette Nationals in Chicago on
November 17, 2012. If you are attending
please stop by and say "hi".
If you are not attending the show and would like to see the
GTX completed please visit my website www.afterhoursrestorations.com
. I will update the site with completed
pictures once we return from Chicago.
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